Hi Stuart,
Sorry for the delay, not been online much lately
It is a pig of a job, I've done a few now on axle stands. While its off, if not already done I'd strongly suggest replacing the brake lines that run above it. EDIT: Just seen your other thread. I'd replace ALL the lines that run along that section as they will all be in a similar condition
You will need about 30ft of pipe and about 10 flare nuts. Front inner arch liner will need to be removed, along with the plastic covers that run the length of the car (be carefull of bolts shearing). All 3 pipes can be removed as a unit, then copied with new copper pipe and refitted to the car as a whole piece again. Trust me, when you get the subframe off you will see that they will ALL be in the same condition. The only pipe that tends to survive is the line that runs down the passenger side to the front caliper (this is a god send as it is a nightmare to remove due to running through the engine bay). Why the hell Nissan used steel pipe on a section of the car exposed to salt and water is beyond me.... You will need 3/16" tubing and male full threaded brake pipe nuts, 10mm x 1mm for 3/16" pipe:
Some examples from ebay:
Tubing (2 rolls required):
http://cgi.ebay.co.uk/COPPER-BRAKE-...5810643QQihZ018QQcategoryZ36631QQcmdZViewItem
Nuts (1bag is plenty):
http://cgi.ebay.co.uk/50-MALE-F-TH-...5870453QQihZ004QQcategoryZ30928QQcmdZViewItem
Basic procedure for subframe removal:
Undo bolts holding prop to diff.
Undo shock upper mounts (the 2 12mm nuts NOT the 14mm shaft nut
), requires removal of interior trim panels
Undo HICAS feed pipes at banjo connections above passenger driveshaft (if HICAS still present)
Disconnect Diff cooler lines (if UK model)
Disconnect rear brake feed pipes either side inboard of rubber flexi hose
Disconnect handbrake cables, preferably from the car otherwise the brakes will need to be dismantled
Disconnect ABS and diff electrical connections
Place trolley jack under Diff
Undo rear Subframe nuts
Undo front brace nuts then the front Subframe nuts
Slowly lower trolley jack, constantly checking that there are no pipes/connections still attached
Be VERY carefull, the whole assemble is incredibly heavy!!!!
Once its down, roll it out from under the car on the trolley jack
Refitting is reversal of above blah blah (god I sound like a haynes manual
)
I'm pretty sure that's just about everything
Any problems let us know
Cheers,
Andy