OK, time for an update, since it's quiet on here.
I did attempt to go up to Manchester in it the week before LMC, but it died in the roadworks on the M1 between J16 and 17
so I didn't go to Manchester & I also ended up to going to Le Mans in a Renault Spider for punishment.
I got the pistons out today and the problem revealed itself.
So I'm dropping the nice people at Kameari a line tomorrow to see if I can buy a single piston, and in the next few weeks the block will be off for measuring & honing.
I'm wondering if the vacuum advance or the coolant extraction from #5 & #6 had anything to do with it. I'll definitely be checking max ignition advance on the rolling road when I get it together again, and I think I'll reduce the coolant pipe bore down from 13mm to a lot less - maybe 8mm. Then time will tell.
That's not the only problem either - the compression on all cylinders is down - between 140 & 155 PSI, compared to with a little oil in the bores when I get compression of around 220 PSI.
For the 2 pistons I've measured, the ring end gaps are fine - just as they were when I built it 18 months ago.
So where'd the compression go? I'm looking at the angle of the squirt hole in the rods and any out of round on the bores.
Very frustrating, now my awesome looking Zstory exhaust has arrived!