From Smoker to Sssssmokin’!

AliK

Vehicle Dating Officer
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Healey 12

Club Member
Yes he’s a very good man!!!

Probably the same as before - Millers: https://www.holden.co.uk/p/differential_oil_85w140_gl5?


That would be great - especially for others doing diff jobs this side of the pond! Can’t believe the postage was more than the shims!
I managed to get all the parts for some one else doing a diff rebuild . My guy is great if you have the part numbers. He says it is because the original part number has been superseded many, many times and it is very difficult to make sure you have the correct one
 

Healey 12

Club Member
I managed to get all the parts for some one else doing a diff rebuild . My guy is great if you have the part numbers. He says it is because the original part number has been superseded many, many times and it is very difficult to make sure you have the correct one
Checked with Nissan and these parts are not available in the UK
 

AliK

Vehicle Dating Officer
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Time for some updates in sections. Suffice it to say the Z has become the best it’s EVER been in my ownership and a delight to drive!!!!! All the hard work is paying off.



With the Koni adjustable strut inserts set to 1.5 turns and all the recent improvements, it’s turning into a REAL driver’s car.



1. THE DIFF

Picked up the diff in Feb but only got round to putting her in in the last couple of weeks.


Putting the diff back in was just as much of a pain as getting the blessed thing out. But BOY was it worth the effort!

As I got started I found that my Hylomar Blue had set inside the tube! Thank God for Abbey Motorsport round the corner from me who provided this thing which Nissan uses.

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And I lathered the diff with it before sticking on the gasket.

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As I was doing it on my own, I decided to leave the transmission jack alone and just lift it with 4 luggage straps - my days of benching 50kgs+ are well and truly behind me. This way, I could just lift one bit, tighten, lift the next bit, tighten, then guide her into position.

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Attaching the straps to the rear springs works really well!

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I love the crazy angles I can achieve with my lift, it certainly got the attention of the neighbours.

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On the road, the car is more surefooted and responsive in absolutely EVERY way and every condition. On fast bumpy roads, fast twisties, slow twisties, pulling out of junctions etc. The steering feels sharper. The time when I notice it the most is when I forget about it and take a road I haven't been down since putting the diff in. You instantly notice the difference.


Turning right out of a certain junction where you have to give it the beans to get across the road, the rear right used to regularly light up. But now the back of the car is just planted and fuss free. If you goad it, it does a satisfying controlled slide. Although I need to respect my clutch as it’s way harder to spin up the rear wheels now.

No new noises on the diff either – always bonus!

I can't thank diff-stiggie enough his friendship and doing this job for me! He is a meticulous engineer. I may have to reveal his identity!

Next up the radiator!
 

AliK

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2. THE COOLING

The new aluminium radiator fitted last year before winter is working SO well that I can't get the engine hot enough. With the old radiator, I had to drill out my 160F thermostat to make it cool sufficiently in stop/start traffic, with both electric fans on too.

Swiss cheese anyone!? ;)

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But now, I can barely get the temps to reach 50°C! This is a problem, because I suspect the oil is simply not getting hot enough to boil off moisture / sulphur or reach it's correct operating temp. So I swapped out the Swiss cheese for a new thermostat and all is good with the world again.

I had to make a new bracket for the fans to mount within 5mm of the rad fins as I wasn’t going to hang them off the matrix and there was no other elegant way to achieve this. I have to say, I’m super pleased with the outcome. The fans blowing at 100% duty cycle actually spin the mechanical fan on the other side of the rad. So the airflow is clearly great.

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Being a total geek, I hooked up temp sensors and a gauge – one sensor on the oil filter housing, the other inside the radiator cap. I fast idled the car for some time inside the garage to get it up to temp. This typically heats the garage up to over 30°C. The analogue temp gauge in the car proved to be very accurate – so that gives me good confidence in trusting it. Although I did sport a Carbon Monoxide headache afterwards as the wind was blowing some of the exhaust back into the garage :p

This is what 90°C looks like:

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But the best bit was, turning the fans on, pulled it down from 90C to 72C in 5 mins. Down to 79 in 2 mins. This bodes well for queueing to get into Goodwood or other show on hot summer days.


Most notably, the engine is BEYOND happy! I no longer get the embarrassing kangarooing out of fuel stops for the first ¼ of a mile due to vapour lock / “percolated fuel inside the fuel lines” – I’m sure you’ve all been there :p

After a proper thrash, I can blip to 4K rpm and turn off the ignition without a trace of running on.

I also did a brief test of under-bonnet temps by letting her fast idle at 1.5K rpm out of the garage for 5 mins. They peaked at 60C. I had a sensor right next to the rear carb mouth and one at about valve cover gasket height on the other side. 3 observations:

1. The home-made Heatshield is doing a great job as temps are near identical on both sides. Having said that, the temp on the manifold side did rise more quickly.

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2. When engine was turned off, they started rising sharply. But given that I have a timer on my electric fans which lets them go on for 5 mins after the engine is off, I turned them on to see their effect. The under-hood temps started to fall almost immediately and by 10°C in about 4 mins. So the airflow really does help reduce heat soak.

3. Given what Mr Vizzard tells us about every 11°C drop in intake air temp equates to 2% more torque, it makes for 4% extra torque. When I did this test there was a 44 degree delta between the air at the front of the rad and the engine bay temps by the carb mouth. I’ve been planning to do this while moving at different speeds but the car wasn’t right. Now that it is, watch this space.
 
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AliK

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3. MISCELLANEOUS

Dropped in a new filter and fresh oil for the usual oil change. Rather a shame as the car has done less than 500 miles since the last change but it has been over 2 years so probably overdue - the car barely moved last year though.

The catch tank is clearly doing it’s job. The sight tube was showing over 1/2 full in the last 1000 miles. Imagine that lot going through the carbs and intake!

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The gearbox feels a LOT happier with the Swepco (thanks to @Albrecht for putting me it’s way) – and @Farmer42 you definitely want to put some into yours. I no longer get any of the gear crunching of before (except when I try to select 6th gear!! :eek: ) and the change feels smoother / more positive; especially smooth when the gearbox warms up.

I tuned the car up again and have a slightly new curve for the 123. Yes the timing is slightly conservative, but on the RR there was little to be gained by adding the extra 3-4 degrees, however, it’s good to have the headroom to avoid detonation on hot / track days.

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Interestingly, turning off the vac advance resulted in motorway cruising AFRs between 15-16. Turning it on, dropped it to between 14-15. I suspect the additional few degrees of advance is allowing for a more complete burn and less oxygen hitting the O2 sensor.

The carbs are on MC needles and jets at 1.67mm down. This is good for all round behaviours, but I do need to modify the last 2-3 stations of the needles for better top end AFRs.

I always knew this may be required as stations 9-12 are leaner than what we found ideal on the RR modified needles - but haven’t had the chance to play yet. Per the advice of people who know their stuff on “polishing” needles, I’ll start with the last stages. While they typically don’t reach the jet annulus, they still affect top end fuelling at sustained WOT.

More on that to follow in my other thread.
 
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Ian

Club Member
Really pleased to see that your recent works have made it both nicer to drive and more usable at the same time. Thats what its all about, having a car that you love to get the chance to use.
 

AliK

Vehicle Dating Officer
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Club Member
Wow Ali, I think they need you at Mercedes F1 to sort their cars out!

So glad you are happy with everything you've done to it.

Less than 500k miles before an oil change, I should hope so!
Well spotted - I put that lot together in a hurry with a tonne of typos! 🤣

Thanks Rob. As you know much of the joy of ownership for me is in the tinkering / improving. It’s nice when it all finally comes together and stops being a grind.
 

AliK

Vehicle Dating Officer
Staff member
Club Member
Really pleased to see that your recent works have made it both nicer to drive and more usable at the same time. Thats what its all about, having a car that you love to get the chance to use.
Thanks Ian. So true! I keep finding every excuse to take her out now ;)
 

Robotsan

Club Member
Good read and really pleased for you Ali. Lots to learn here and inspiration to take for the future!
Very impressive use of luggage straps too. Can I ask a stupid question - why didn't you use the transmission jack? Doesn't that avoid lifting 50kg too?
 

AliK

Vehicle Dating Officer
Staff member
Club Member
Good read and really pleased for you Ali. Lots to learn here and inspiration to take for the future!
Very impressive use of luggage straps too. Can I ask a stupid question - why didn't you use the transmission jack? Doesn't that avoid lifting 50kg too?
Thanks buddy you’re way too kind and a great question on the straps. In the past I found the jack difficult to manoeuvre under the car with my lift in the way + the diff tends to seesaw sideways on it.

In one of the photos, you may spot that I used a normal small jack for some of the final few bits of the lifting; the luggage straps just made it so much easier to locate it / swing it about etc without fear of dropping it.
 
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