My Green Zed Restoration

Tonyb

Active Forum User
Well I took the green zed down to Jeff in mid-march for some niggling problems to be fixed, oil leak, ‘clunk’ in the transmission, noisy lifter and asked him to have a look at how bad the rust was that was starting to bubble through the rear quarter panels and especially some that had come to light when having the arches rolled for the Rota wheels. There was also some scuffing on the nearside rear where a tyre had blown and nearly come off the rim, and the paint had been scraped off the front nearside wing by a supermarket trolley. I’d also got the metal interior door lock thingy that I wanted him to fit.



Whist it was down there, two supposedly electric seats came up for offer and I contacted Mondo to retrim the seating, gaiters and steering wheel. When the seats arrived the passenger one was manual, so big thanks to Onslow on 300zx.co.uk for helping out with a spare electric passenger seat.


That work can be seen on this thread……


http://www.300zx.co.uk/forums/showthread.php?176705-TonyB-s-Interior-Retrim!


I also needed the corner of the bonnet straightening, by the hinge, after it had flown straight up back onto windscreen. This happened when having to use a battery pack to get the car home after the alternator failed, so the bonnet wouldn’t close. I was only doing 15mph and all was good until a bloody bus went past doing 40 mph and upset all the airflow and BAM! The bonnet flew right back against the windscreen.



I then got a 99 spec bumper, courtesy of Rata2ie on .co.uk. Delivered it to Jeff and he said give it to Guy when he does the bonnet and let him prep it and paint it


Well Jeff found the oil leaks and replaced the four cam end oil seals, the rear crank oil seal, and the clunk was solved with a new lightweight flywheel and clutch.



He took it up to Guy’s to do the bonnet and check out the rust and prep the bumper.



For those of you who remember Zedworld at the farm, Guy was in the first unit, always tinkering with old MGs and Sprites. He’s very old school, making all metal by hand, shaping it, curving it, and then fitting it.


I subsequently got a 99 spec Rear spoiler from Magnum on .co.uk.



This was delivered to Guy who took the original spoiler off and welded up the holes left and then queried what was the mounting position of the 99 spoiler ? Hence the posting last weekend and thanks a lot a Roobarb for helping out


The following pics show what we found and how it was fixed.


Nearside Rear


2May15001ExternalNSSignofProblem_zpsaa5fc371.jpg


Offside Rear


3May15002ExternalOSSignofProblem_zps87e6b40b.jpg


Near side rear Internal OMG !


June11001InternalNS_zpse584af05.jpg


Rusty bit discarded


June11002CutoutNS_zps677c2526.jpg


Nearside Seam Welded


June11003RepairNS_zps5ba00214.jpg


Nearside Tyre Fail damage some scaring still visible


June11004InternalByFuelfiller_zps827f8f39.jpg


Tyre Damage fixed


June11005RepairByFuelFiller_zps921677e4.jpg


Offside Internal


June11005RepairByFuelFiller_zps921677e4.jpg



Offside Rear Throw away


June11007CutoutOS_zpseaaeb25f.jpg


Offside rear Seam welded


June13001RepairOS_zpsc51bf420.jpg


Arch Rolling Rust removed

June13002DamagefromTyrefail_zpsec30f7bc.jpg


More shown by Arch Rolling


June13003RearArchOSwhereproblemfisrtstared_zps7fef4148.jpg


Even more form Tyre/Arch Rolling


June13004RearArchOSRepaired_zps4aada6c5.jpg


Rear Bumper Mount 1


June13005RearBumperHanger1_zps68c5490d.jpg


Rear Bumper Mount 2


June13006RearBumperHanger2_zps7a123fbf.jpg



Rear Bumper Mount 3 – at least the hole is whole !


June13006RearBumperHanger2_zps7a123fbf.jpg


Rear Bumper Mount repaired


June18001RearBumperHangerRepair1_zpsb759ec40.jpg




Bonnet Straightened and Supermarket Trolley scrape done


June20001BonnetPrepd_zps922cf58b.jpg


Door dings done – No More parking in Supermarket car parks


June20002NearSidePrepd_zps8e90a21a.jpg


Offside door dings done and wheel arch prepped


June20003OffSidePrepd_zps148fbe22.jpg



Boot Seal prepped – pressure washers DOH !


June23002BootEdge_zpsfcfe5248.jpg


Nice new Sill


June25001NearSideSillsdone_zps2fb5f00e.jpg


Nice new sill again… and no we haven’t run over a guy in check shirt !


June25_002OffsideSillsdone_zpsd1bd56ae.jpg





Rear Arches now now flared subtely

June27RearArchNS_zps408ea777.jpg


June27RearBumperClosure_zpsace9380a.jpg


June30004Shinybackpre99RearSpoiler_zps808d9ec3.jpg
 
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Tonyb

Active Forum User
Oops must have spent too much time talking to Harby as seem to be talking like him now :flyingpig:
lol We're in the middle of fitting a 99 series rear spoiler now.

Was going to get it painted later in the year but doing this every panel has been painted !

So that will probably do for a year or two
 

Tonyb

Active Forum User
Nah Steve

There are girls all over the uk..... you've just got to take a drive and have a look.... Manchester, Liverpool, Newcastle.....
 
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